Trusted by the World’s Leading Aerospace and Defense Companies
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How does LightGuide Improve Quality, Productivity, and Workforce Performance in Aerospace and Defense Manufacturing?
LightGuide improves aerospace and defense manufacturing performance by standardizing complex manual work with projected AR guidance and error-proofed workflows. The platform is built to help operations teams reduce defects, accelerate training, and increase throughput, with results demonstrating 90%+ quality improvement, 70%+ training efficiency gains, and 50%+ workforce productivity improvement.
How Does LightGuide Help Manufacturers Reduce Errors And Improve Frontline Execution?
LightGuide helps AeroDef manufacturers improve frontline execution with projected AR work instructions for assembly, inspection, material handling, and training.
- Prevent errors at the point of work with interactive AR work instructions projected directly onto the operator’s work surface.
- Detect deviations in real-time using 3D sensors and vision cameras that monitor execution and catch mistakes as they occur.
- Improve operational visibility with real-time data and insights into operator performance, process execution, and quality outcomes.
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LightGuide Digital Work Instructions: Proven Industrial ROI Results
| Operational Metric | Improvement | Primary Impact Driver |
|---|---|---|
| Quality & Error Reduction | 90%+ | Elimination of manual assembly errors via “No-Faults-Forward” logic. |
| Training Efficiency | 70%+ | Accelerated onboarding through real-time, interactive visual guidance. |
| Workforce Productivity | 50%+ | Optimized cycle times and reduced cognitive load for operators. |
Enterprise Security Built for Industrial Operations
LightGuide is ISO/IEC 27001 certified, maintaining an independently audited Information Security Management System aligned with internationally recognized standards. Data is protected using FIPS-compliant cryptography, including AES algorithms — the standard required in defense, aerospace, and medical environments. Our information security practices align with the CIS Critical Security Controls (CIS 18).
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Your Guide to AR Applications on the Factory Floor
Not all types of augmented reality are created equal. Use this guide to discover which type of industrial AR is best suited for your factory application, learn from real-world case studies, and more.
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Featured Resources
How to Adopt Augmented Reality for Quality Control in Aerospace Manufacturing
Learn how leading aerospace and defense manufacturers like L3Harris are using projected AR to standardize complex manual assembly processes, eliminate defects and achieve higher quality.
Leading Aerospace & Defense Manufacturer Eliminates Defects with Augmented Reality
Industry leader L3Harris must ensure its products adhere to the highest standards of quality and reliability. After implementing the LightGuide projected AR platform on a line with 17 variants, the company eliminated defects and changeover per variant.
5 Electronics Manufacturing Challenges Augmented Reality Solves
Do any of these challenges sound familiar? Learn how leading electronics manufacturers are using projected AR to improve training, eliminate defects, and boost productivity.
Optimize Wire Harness Routing with Projected AR Work Instructions
See how LightGuide helps manufacturing teams improve precision, reduce errors, and streamline wire harness assembly using real-time, projected AR work instructions.
Error Proof High-Variation Sub-Assemblies
Can your work instructions do this? Watch how LightGuide AR work instructions make it easy for operators to switch between multiple brake hub assembly configurations.
Integrate Collaborative Robots and AR for Workflow Optimization
See how LightGuide AR work instructions integrate with other digital manufacturing technologies, including cobots, to optimize assembly, repair, and recycling workflows for efficiency, precision, and safety.
Testimonials
"[LightGuide] reduces the reliance on operator memory – also known as “cognitive ergonomics” – effectively turning a complex process with multiple steps into a series of simple processes with single steps."
Let Us Design a Solution for Your Most Challenging Application
Ready to put the power of projected AR to work for you? Our proven platform, deployed across 200+ customers, can deliver predictable results for your most complex manual processes.















