From Realize LIVE to the Factory Floor
Insights from Realize LIVE 2025:
Smart Manufacturing Strategies for Real Results
Explore key takeaways and expert insights from Realize LIVE 2025 showcasing how LightGuide and Siemens are bringing the digital twin to life on the factory floor to empower frontline workers with AR-powered visualization and AI-driven insights.
From Simulation to Execution: Paul Ryznar & Jake Hall on Bridging the Digital-Physical Divide
How do you turn digital transformation into physical results on the factory floor? LightGuide Founder & CEO Paul Ryznar joined Jake Hall, The Manufacturing Millennial, to discuss how LightGuide integrates with Process Simulate to bridge the gap between process design and execution to create connected, intelligent, and adaptable manufacturing workflows.
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Rise of the Digitally Connected Worker: How Augmented Intelligence is Transforming the Frontline
72% of factory tasks still rely on human hands—yet only 23% of frontline workers feel equipped with the tools to succeed.
So, how can we make AI, AR, and digital tools work for the people who keep our factories running? That’s the question LightGuide Founder & CEO Paul Ryznar unpacked at Realize LIVE, where he shared strategies for connecting people and systems in smarter ways.
Testimonials
"Based on our Siemens partnership, we've been able to take augmented intelligence to a whole new level by connecting digital processes with physical workflows to optimize manual processes."
Connect Your Digital Thread to Manual Operations with LightGuide and Siemens
As a Siemens Alliance Partner, LightGuide integrates with Siemens Digital Industries Software—like Teamcenter, Process Simulate, Opcenter, Mendix, and Insights Hub—to bring the digital twin to life on the factory floor.
Turn Digital Simulations into Physical Workflows
Transform digital processes and simulations into adaptive augmented reality workflows.
Empower Workers with Real-Time Augmented Reality Guidance
Guide workers through complex manual tasks with AR to improve process adherence, productivity, and quality.
Eliminate Errors and Improve Quality Control
Detect and prevent errors in real time with AI-enabled vision systems and 3D sensors.
Enhance Traceability
Capture key operational metrics at the point of execution for full traceability into manual operations.
Unlock AI-Powered Insights
Uncover trends and build better AI models to optimize performance with LightGuide’s built-in data record manager.
Drive Continuous Improvement
Integrate frontline metrics with Siemens Insights Hub and Mendix to convert raw data into actionable intelligence.
Trusted by the World’s Leading Manufacturers to Deliver Results
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Aerospace & Defense Manufacturer Eliminates Defects with LightGuide
After implementing LightGuide’s augmented reality work instructions on a line with 17 variants, L3Harris eliminated defects and changeover per variant.
Augmented Reality-Guided Server Refurbishment
Watch how LightGuide’s augmented reality work instructions streamline and error-proof server maintenance, refurbishment, and assembly processes.
Simplify Complex Wire Harness and Cabling Tasks
No more deciphering diagrams or misplacing wires! Projected AR guides operators in real time to error-proof complex wire harness and cabling tasks.
Testimonials
"[LightGuide] reduces the reliance on operator memory – also known as “cognitive ergonomics” – effectively turning a complex process with multiple steps into a series of simple processes with single steps."
- 90%+ Quality Improvement
- 70%+ Training Efficiency
- 50%+ Productivity Increase
Explore Augmented Reality Applications on the Factory Floor
Augmented reality (AR) is rapidly transforming the way we work, enhancing quality, throughput, training effectiveness, and more. Get the latest insights on the current state of industrial AR and explore real-world applications, case studies, and more.
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