Enhance Consistency, Throughput, and Quality in EV Wiring Operations with Real-Time, Visual Guidance
In EV manufacturing, low-voltage wire harness routing is a high-mix, precision-dependent process. This video demonstrates how projected augmented reality (AR) work instructions are being used to guide technicians through every step of the assembly—directly on the harness board.
Using LightGuide, projection mapping highlights the exact wire type and color required for each route. Technicians are visually guided from the correct starting point to the precise termination point, ensuring alignment with final plug positions. The system also indicates label types, placement zones, and order of operations, eliminating guesswork and reducing dependency on printed schematics or operator memory.
By providing dynamic, location-specific instructions at the point of use, the process becomes faster, more accurate, and repeatable across operators. Production teams using LightGuide report measurable gains in first-pass yield, throughput, and overall technician engagement.
Watch this video to discover how LightGuide’s projected AR platform is streamlining one of the most variable and detail-critical steps in EV assembly.
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Testimonials
"[LightGuide] puts work instructions exactly where you build your product, so you’re reducing time looking at printed instructions by putting the focus exactly where operators’ attention should be."